Wane teknoliji ne a amfani da ita don ƙara kuma baki na tsinkin na alkoholi?

Abubuwan da ke Cikin Fitar da Kwalba na Decal

Bari in fara da labari na gaske. Shekaru biyu da suka wuce, wani mai sayar da giya mai gina jiki ya shigo cikin shagonmu yana riƙe da kwalbar abokin hamayyarsa tare da alamar da ta ɓace, kuma ya tambaya, Yaya zan kiyaye zane-zane na a kan gilashi har tsawon shekaru? Wannan tambayar tana cikin zuciyar kowane zance da muke yi game da buga kwalaben giya.

Kamaru, teknikin decal don tsinko na alkoholi yana kuma amsa rukunin da aka rubuta a cikin kwayoyin ko filim na kwayoyi zuwa ƙwayar tsinko, sannan ya sa a yi amfani da hanyar gishiri don yin shi daidai. Suka nuna biyu ne suka dace:

• Ceramic Decals na Fidu na Kaza: Wani rukuni mai kuma da tsawo ko wani rukuni mai kuma da digital a cikin kaza mai gaba da gummi, ya zama mai kuma da ruwa, ya zama a gaban shisha, ya zama mai kuma da tsawo a cikin shisha, kuma ya zama a cikin lehr a ƙasa da 580°C zuwa 600°C. Wadannan pigments sun dace da gaban shisha, sun zama abu ne na shisha sannan ba suka zama a gaban shisha ba.

• Ceramic Decal Printing na Digital: Yana fitowa daga tsawon kaza ta hoto, yana amfani da ceramic toners a cikin press wanda ya kuma da tsawo a cikin kaza mai kuma da ruwa, wanda ya zama a cikin shisha kuma ya zama a cikin lehr da yawa. Wannan yadda ya zama ya haɗa da tsawon rukuni mai kuma da tsawo da tsawon bayani ba suka iya samun kuma da tsawon kaza ta hoto ba.

A cikin Society of Glass and Ceramic Decorated Products, kadan daga cewa distilleries mai kyau sun yi amfani da hybrid decal spirits bottle printing workflows don fuskanci da tsawon rukuni da tsawon rangi.

Kamar yadda Organic da Ceramic Decals sun faru

Ba duk decal spirits bottle printing su da farko:

• Organic Decals: Ya kusanta a yadda ƙasa ta hanyar 180°C. Suna iya aiki da kyau don tsinko na karama ta farko, amma suna ba da kariya don zango, karama na dishwasher, da kariya don UV wanda yake bukatar karama mai kyau.

• Decal na ceramic: Ya kusanta a yadda da ke kuma tsinko don yin shi daidai, wanda ya haɗa abubuwan da ba su da jini don yin shi daidai a cikin tsinko na kwayoyi. Nata ne ya haɗa daidai wanda ya taka daidai a cikin karama na dishwasher, karama na ice-bucket, da karama na rana ta farko.

Idan mu yi amfani da masu tsinko na bourbon wanda suka tsinka tsinko su a cikin barrelhouses a shekara biyu, mu za mu sa a yi amfani da teknikin decal na ceramic. Ainsley MacGregor, masu rubuta na label na Scotch whisky, wanda ya kuma aminci da Glass Worldwide magazine, ya nuna cewa:

“Kwafin tattalin da yawa na ceramic decal mai kyau a cikin shišin da ke nufi ta nuna fariya kafin abokan kasu ya ji wani kalima.”

Wani baya da suka gudumta masu amfani da wannan bayani don ziyarci kuma kuma tsarin da ke shigar da decal na 12-rangoni da ke iya gudunmawa a cikin kusurin da ke nufi. ±0.1mm —yana da mahimmanci ga yadda ake amfani da rubutun da ke da karami mai kyau da karamin zahabi mai gaba, wanda ya nufi cewa idan ake amfani da karamin da ke tsaki, to kamar yadda ake iya fahimta alama, kowanne shishi a cikin 20,000 shishi suna dace da sauran shishi.

Kamata na Rubutun Digital a Aiki na Decal Na Yanzu

Yi hanyar rubutun digital na ceramic decal ta sanya kammala a cikin kammala da kammala na yanzu. Rubutun na screen-printed na gaba na decal suka bukatar filmo da screens na gaba don kowa-kowa na ragu, wanda ya nufi cewa karamin aminci suna yawa ga amfanin da ke cikin 5,000 pieces. Amincin da ke amfani da rubutun digital na ceramic ya amfani da xerographic process da toners na glass na gaba wanda suka taka a cikin coating na kira, sannan suka taka a cikin yankin da ke cikin water-slide. Wannan nufi cewa wani brand na gaba zai iya amfani da 250 shishi na gaba da full-color, photo-quality decals ba tare da yin karamin da ke cikin budjet.

Muna gaba daya da agave spirits importer da ya so kowa daga cikin shišin suke da lambar a cikin haɗa da karami. Variable data printing ta sanya mu canza lambar karami a kowa daga cikin decal ba tare da kuma kayan aiki. Bayan da a sanyawa, ceramic toner ya zama ba ta fahimta da screen-printed enamel a cikin karami da karami na chemical resistance.

A cikin American Glass Research jurnali, kuma yadda ake nuna, kusa na kuma kuma na ceramic pigment da soda-lime glass a 600°C ta zama kusa da yawa da shišin—yana nuna cewa kuma kusa ta zama babban abin da ke safo kuma ta hale shišin bayan da ya gaskiya.

Gudunmawa na Shigar da Decal da Kuma Tsarin Amsa na Kyau

Wani kuma ƙarfin decal zai iya ƙarƙashin da yawa ta hanyar ƙarƙashin da yawa. Masu amfani na kasuwanci ya saha da teknikin ƙarƙashin da yawa na botilin decal da masu amfani na vision-guided da suka gudan.

1. Tsohon Tsohon: Ya cire tsohon tsohon na mold release.

2. Tsohon Robot: Kwambo na ƙarfi na yin amfani da karama mai tsakarwa don saita kowane fayilai a cikin wani gaba na shi, wanda ya bayyana alama na karama a ƙasa na shi. A cikin yin amfani da yadda mutum ya yi, yana iya zuba ta hanyar 2mm a cikin karama na gaba na shi, amma a cikin kwayoyin da suka dace, wannan kuskur yana kuskar.

3. Saukaro & Kuma Yanku: Bayan saita, shi yana tattara a cikin sauƙaro na kuma yanku kuma yana tattara a cikin lehr da ke dace ba tare da yin amfani da karama mai yanku da yanku don bincike yankun karama.

Mun ci kowane 15 miniti don bincike kuma yin amfani da cross-hatch adhesion kuma don bincike alkaline wash na 1,000-cycle. Wani masu sarki na alkoholi da ya fito mu a shekara da ta gabata ya duba kowane kwayo kuma ya ce, “Shi ne kamar yin watari, amma a cikin shigarwa.” Wannan yadda na karama na yin amfani da karama na yanku yana nufin cewa saitawa yana da karama ta hanyar da ke nufin cewa kuma microtext na amfani na karama yana da karama ta hanyar da ke nufin cewa.

Karama na yanku kuma Dabi'inar Karama na Ceramic Decals

Duk wani brand ya nuna nuna a cikin kowane yadda na karama na karama. Yanku na ceramic decal yana nuna karama na yanku saboda cewa yanku na karama ba ta kuskur karama na glass recycling:

• Kammalawa na sauya: Cullet mai tsoro, wanda ya da rangi daga decal, yana taka kai a matsayin gurwata na al'ada na glass na container ta hanyar da suka yi amfani da fluxes ba su da heavy-metal (wanda mun yi amfani da su dukkan).

• Kuɗin ƙarama: Saboda ceramic decals sun haɗa da bond wanda ya tsara kari da yadda ake cire label, sun jinin integrity na brand daga refilling fraud. Al'ummarin rum mai kyau ta sani karamin 30% na complaints na refill bayan yin sauya daga paper labels zuwa fully fired decals, wanda suka tabbata suya bayan makamantin su a shekara daya ta hanyar reduction na fraud da kariyar confidence na retail.

• Reduction na packaging: Ana kira life-cycle analysis wanda Container Recycling Institute ya rubuta da shi, wanda ya nuna cewa permanent glass decoration ya tsara waste na secondary packaging, saboda bottle it self ya nuna brand ba a nema outer cartons.

Daga yin azami na advanced decal spirits bottle printing, ku ke investi ba ne a shine shelf presence ce, amma a smarter, da responsible packaging strategy.